Comprehensive Analysis of Chip Fabrication Costs (90nm to 5nm)

Comprehensive Analysis of Chip Fabrication Costs (90nm to 5nm)

Today, let’s dive into some hardcore content! ๐Ÿ”ฅ With the help of this chip fabrication cost evolution chart, we will understand how chip manufacturing has been “spending money like water” from 90nm to 5nm. Whether you are a newly minted electronic engineer or a chip investment analysis enthusiast, after reading this, you will confidently say:

“So that’s why a 5nm chip is so expensive!” ๐Ÿš—โš™๏ธ๐Ÿ’ธ

๐ŸŽฏ Comprehensive Analysis of Chip Fabrication Costs (90nm โžก๏ธ 5nm)

๐Ÿงฑ 1. When did we start burning money?

From 90nm (Q4 2004) to 5nm (Q1 2020), with each process node advancement, costs skyrocketed as if on steroids.
Node Mass Production Time
90nm Q4 2004
65nm Q4 2006
40nm Q1 2009
28nm Q4 2011
20nm Q1 2014
16/12nm Q3 2015
10nm Q2 2017
7nm Q3 2018
5nm Q1 2020

Look at this trend ๐Ÿ“ˆ, Moore’s Law isn’t dead; it just got more expensive!

๐Ÿ’ฐ 2. Investment Cost per Wafer: A Crazy Money-Piling Machine!

Node Investment/Year/Wafer
90nm $4,649
5nm $16,746

The investment per wafer has directly increased by 260%+ from 90nm to 5nm. What does this imply? ๐Ÿ‘‡

  • Photolithography machines have become more expensive, with EUV (Extreme Ultraviolet) equipment costing hundreds of millions ๐Ÿ’ธ
  • More process steps, lower yield
  • High environmental requirements, significant upgrades to clean rooms and temperature control systems ๐Ÿ”ฅ

๐Ÿงฎ 3. How to Allocate Capital Depreciation?

The annual depreciation rate is uniformly set at 25.29%, assuming calculations are based on 2020. Thus:

Net Cap Depreciation=1 – Remaining Asset Ratio

Comprehensive Analysis of Chip Fabrication Costs (90nm to 5nm)

Node Remaining Value (2020)
90nm 65%
5nm 0%

This means:

For “old antiques” like 90nm, they have long been fully depreciated, and if the equipment is still usable, it’s profit.

However, 5nm is a completely new investment, with zero depreciation, putting immense capital pressure ๐Ÿ˜ต๐Ÿ’ซ!

๐Ÿ“ฆ 4. Capital Consumption per Wafer vs. Selling Price

Node Capital Consumption/Wafer (2020) Selling Price/Wafer
90nm $411 $1,650
5nm $4,235 $16,988

Capital expenditure has increased tenfold, and selling prices have also risen tenfold, but note โš ๏ธ:

๐Ÿ‘‡ Gross profit hasn’t become more “reasonable”:

Manufacturers are just raising prices along with costs; seeking exorbitant profits? It's not that simple.

๐Ÿ“ฆ 5. Selling Price per Chip: An Unexpected Reversal!

Node Selling Price/Chip
90nm $2,433
5nm $238

Are you surprised to see this?! How can chips become cheaper as they advance? ๐Ÿ” Hereโ€™s the truth:

  1. Improved wafer area utilization,allowing more chips to be cut from a single wafer;
  2. Increased power/performance, making the price per unit of computing power more cost-effective;
  3. Major clients like Qualcomm and Applehave strong bargaining power with bulk customization.

But don’t forget:

High fabrication costs โ‰  expensive final chips; industry ecology, technological accumulation, and scale are decisive factors.

๐Ÿ” Summary: Understanding the Evolution of Chip Process Costs in One Chart ๐Ÿ”ฅ

From 90nm to 5nm, wafer investment costs have increased nearly 4 times, while the unit chip cost has decreased by 10 times, showcasing the best representation of the chip industry's "money burning" and "economies of scale".

We are witnessing a new era where “wafer is king, capital reigns supreme”.

๐Ÿš€ Key Takeaways

  • Why are advanced chip processes ridiculously expensive?
  • Mass production times, cost structures, and profit models for each node
  • Why is the unit price of 5nm chips cheaper?

Comprehensive Analysis of Chip Fabrication Costs (90nm to 5nm)

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