PLC Industrial Control Development Board – System Circuit Principles

PLC Industrial Control Development Board - System Circuit Principles

1. Module Overview

Project Name Detailed Parameters Remarks
Hardware Power Supply DC 10V-24V @ No Load 0.1A Protection Current 1.5A
Output DQ 8-channel solid-state relay output, response time less than 5ms Protection Current 0.7A
Input DI 8-channel opto-isolated input, compatible with NPN sensors
Input AI 4-channel 24-bit ADC high-precision analog signal acquisition, range 3300mV ADS1220 chip
High-speed Pulse 8-channel PWM signal output, applicable to motor drivers
Communication Expansion 01. Optional CAN communication, RS485, serial communication02. Reserved DB9 for SPI, I2C, UART bus expansion

This PLC controller is an industrial-grade programmable logic controller designed based on the STM32F407 microprocessor. It features various interface resources, including digital input/output, PWM waveform generation, and high-precision analog signal acquisition, and supports optional configuration of CAN or RS-485 communication protocols. It is suitable for applications requiring precise control and monitoring.PLC Industrial Control Development Board - System Circuit Principles

DQ Output

  • Quantity: 8 Type: Solid State Relay
  • Function: Can directly drive loads such as bulbs, solenoids, etc.
  • Notes: Ensure that the load does not exceed the maximum capacity of the relay during use.

DI Input

  • Quantity: 8 Type: PNP Opto-isolated
  • Function: Used to receive the status feedback of external switches or other devices.
  • Notes: Ensure that the input signal meets the PNP type requirements.

PWM Output

  • Quantity: 8 Voltage Level: 5V TTL
  • Function: Generates square wave signals with adjustable duty cycles, suitable for servo motor speed control.
  • Notes: Before connecting, please confirm that the target device can accept TTL level signals.

ADC Analog Signal Acquisition

  • Channel Count: 4 Resolution: 24-bit
  • Function: High-precision sampling of analog quantities such as temperature sensors and pressure gauges.
  • Notes: To ensure measurement accuracy, please set the sampling frequency correctly and take anti-interference measures.

Communication Interface

  • Supported: CAN or RS-485 (one of the two)
  • Function: Enables data exchange with other devices, suitable for building remote monitoring systems.
  • Notes: Choose the appropriate communication method based on actual needs and follow standard wiring specifications.

2. System Circuit Diagram

PLC Industrial Control Development Board - System Circuit Principles[1] The carrier board integrates the STM32F407 module, solid-state relay module, switch signal input, PWM output, and ADC acquisition;

[2] The carrier board outputs 5V and 3.3V power supply to meet the power supply requirements of various modules;

[3] Use of jumpers, if only using CAN or RS485, connect the 3P2.54 wire to [J6], if both CAN and RS485 are used, then J5 should be connected separately;

PLC Industrial Control Development Board - System Circuit Principles

[01] DCDC voltage regulator module, responsible for stepping down to 5.0V and 3.3V to power the internal circuits of the system;

[02] STM32F407 core board, the solution is CH340 + main control chip + onboard ADC chip + RS485 (optional)

[03] Solid-state relay output module, responsible for outputting driving voltage, compatible with voltages from 10V to 24V;

[04] Switch signal input module, responsible for receiving signals from switch-type sensors;

[05] PWM pulse output module, responsible for outputting pulse signals for the drive’s pulse width modulation;

[06] High-precision ADC acquisition module, parameters are four-channel_24-bit_3300mV;

[07] DB9 interface, used for expanding I2C/SPI/UART communication for modules;

[08] Internal jumpers, coordination between CAN and RS485,

3. STM32F407 Core Board

PLC Industrial Control Development Board - System Circuit PrinciplesPLC Industrial Control Development Board - System Circuit Principles

[01] Four-layer board design for better signal shielding

[02] Compatible with PLC housing, standardized design

[03] Modular design for easier maintenance or troubleshooting

[04] High and low wiring terminals, multiple ground and VIN outputs, reducing expansion and facilitating wiring

4. Solid State Relay Output Module

PLC Industrial Control Development Board - System Circuit Principles

[01] Integrated design using solid-state relay chips, enhanced overcurrent protection, reduced footprint

[02] Module can directly output driving power, single-channel current protection is 0.7A, total fuse is 1.5A

[03] Module can be applied in solid-state relay circuits of 10V-24V, removing the GND 0R resistor can achieve isolation

[04] Module half-hole design, can be directly soldered or mounted on the circuit board;

5. Digital Switch Sensor Signal Input Module

PLC Industrial Control Development Board - System Circuit Principles

6. PWM Pulse Signal Output Module

PLC Industrial Control Development Board - System Circuit Principles

7. DCDC0533 Step-down Voltage Regulator Module

PLC Industrial Control Development Board - System Circuit PrinciplesPLC Industrial Control Development Board - System Circuit Principles

8. Fully Isolated CAN Communication Module

PLC Industrial Control Development Board - System Circuit Principles

9. About Us

Device Name: PLCF407 Industrial Controller

Device Parameter 1: 24-bit, four-channel, 1ksps,

Device Parameter 2: 8-channel solid-state output, 8-channel opto-isolated input, 8-channel PWM output, 1-channel CAN/485

Device Manufacturer: Qianli Youxuan Teaching Base

Sales Channel: Taobao Shop [Dayu Xiaoshui’s Electronics Store](Click the original link at the end of the article)

10. Disclaimer01. All software and hardware materials in this tutorial are original, and copyright belongs to Qianli Youxuan Teaching Base;02. This tutorial is for technical sharing,applied in the teaching field, and related code technical content is for reference only;03. Internal materials, for reference learning only, commercial use is prohibited;04. Note: Use the mobile WeChat client to browse relatedhigh-definitionimages;

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