Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?
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Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?
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In practical production, it is often encountered that when a PLC cannot meet the process requirements, such as insufficient high-speed pulse channels or insufficient analog input/output channels, replacing with a larger PLC will significantly increase costs. At this time, it can be considered to use multiple PLCs to work together to meet complex process requirements, so how can multiple PLCs communicate conveniently and efficiently?

In actual systems, multiple PLCs are distributed in the same workshop, controlled centrally by a touch screen. Usually, all devices are spaced from dozens to hundreds of meters apart. When communication is required, wiring can be cumbersome and unsightly, making wireless communication a suitable option.

This solution uses MCGS touch screens and two Siemens S7-200SMART PLCs as examples to introduce the process of wireless S7 protocol communication between the touch screen and multiple PLCs. In this solution, the Siemens PLC wireless communication terminal DTD418M is used as the hardware device to achieve wireless communication.

1. Overview of the Solution

In this solution, users do not need to change network parameters or the original program, nor do they need to understand the details of the S7 protocol. By using the dedicated wireless communication terminal for European and American PLCs—DTD418M, they can directly replace wired Ethernet communication between the touch screen and PLC, and stably and conveniently achieve wireless Ethernet communication under the S7 protocol.

Wireless Network Diagram ▼

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

2. Testing Equipment and Parameters

● Siemens PLC Model: S7-200Smart × 2 units

● Touch Screen: MCGS-TPC7031KT × 1 unit

● Communication Device: DTD418MA × 3 units

● Master-Slave Relationship: 1 Master 2 Slaves

● Communication Interface: RJ45 Interface

● Communication Protocol: S7 Protocol

● Transmission Distance: 100 meters, 1KM

3. Main Features of Communication

◆ Can directly replace wired Ethernet to achieve wireless networking;

◆ Supports Siemens S7 protocol, PROFINET protocol, MODBUS TCP/IP protocol, etc.;

◆ Fully digital wireless encrypted transmission method, no card insertion and no operating costs;

◆ No need to change the program, plug and play, self-adaptive interface protocol;

◆ Can work in various harsh industrial environments.

4. Wiring Method

1. Wiring between Touch Screen and DTD418M

Use a communication cable, one end connects to the RJ45 interface of DTD418M, the other end connects to the RJ45 interface of the MCGS touch screen.

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

2. Wiring between PLC and DTD418M

Use a communication cable, one end connects to the RJ45 interface of DTD418M, the other end connects to the RJ45 interface of S7-200SMART.

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

5. Touch Screen Configuration

1. File – New Project;

2. Device Window – Device Toolbox – General TCP/IP Device – SMART200 Ethernet;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

3. Set IP Address;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

4. Add variables for each device;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

5. Screen Production;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

6. Simple PLC Configuration

1. New Project, as shown below;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

2. Simple Program Writing;

Drive the Q point output with the M point response.

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

3. Click Download – All – Find CPU;

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

4. Click Download;

Set the IPs of the two PLCs to 192.168.2.10 and 192.168.2.11 respectively. Download the program to the PLC.

Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

7. Wireless Communication Test

1. Use the M point button on the touch screen to control the corresponding Q point of the PLC, while monitoring the Q point output on the touch screen;

2. Input signal to the I point of the PLC to see if the touch screen detects the corresponding signal.

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Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?

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Can Wireless Ethernet Communication Be Achieved Between Touch Screens and Siemens PLCs?
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