Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.

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When manufacturers face the production of blade servers, the numerous unconventional components on the PCB often prevent full automation, with some components still requiring manual operation, resulting in a yield rate below 98%. To find a comprehensive automation solution, while improving product yield, the following requirements must be met.

Four Major Requirements:

  • Extra-large PCB size: at least 500mm x 550mm

  • Assembly of 65 unconventional components: 24 DIMM sockets + 41 through-hole components

  • Throughput yield must exceed 98%

  • Fully automated mass production speed requirement: <72 seconds (50 UPH)

The solution from Global Instruments is a production line consisting of two FuzionOF machines and one Fuzion2-14 for unconventional through-hole assembly.

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.Assembly Capabilities of the Production Line:

  • PCB size: 508mm x 813mm, exceeding 500 x 550

  • Custom multiple grippers and vacuum nozzles for the unconventional components to be assembled

  • Utilizes an upgraded unconventional vision system for 100% pin detection, improving product yield to 99.8%

  • Maximum assembly speed: <55 seconds, outperforming 72 seconds

  • Component size range: from 0201 to 150 square millimeters, height up to 25 millimeters

  • Upgraded high-placement force head configured for DIMM sockets

  • Specialized two DIMM socket feeders, along with three bowl feeders

  • Supports disc, tube, horizontal, and belt feeders

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.Additional Benefits:

  • Utilizes fully automated feeding, achieving the highest OEE

  • Replaces manual insertion workstations requiring 8 workers across two shifts

  • Increases throughput yield (99.8%) and reduces rework costs by 20%

  • Capable of mixed assembly at the highest speed across the widest range of component sizes

  • Highest speed DIMM socket placement head

  • Flexibly accommodates the widest range of component sizes

  • Complete feeder solutions (disc, tube, bulk/bowl, belt, horizontal)

FuzionOF and Fuzion2-14 Technical Specifications

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.

ENDS

If

you have any questions or comments regarding automation equipment, feel free to leave a message or contact:

Mobile:13828788390

Email: [email protected]

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.

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Global Precision Equipment Manufacturing Shanghai

WeChat ID: UIC_Asia

Website: http://cn.uic.com

Achieving Assembly of Over 60 Unconventional Through-Hole Components on Server Circuit Boards? FuzionOF Can Do It.

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