DIY Casio F-91W Wall Clock: A Step-by-Step Guide

DIY Casio F-91W Wall Clock: A Step-by-Step GuideMAKER: Kothe / Translated: Fun Unlimited

The CASIO F-91W is a quartz digital watch produced by the Japanese company Casio. Launched in 1989, it has gained popularity for its reliability and simple design.
Its design has remained unchanged for 30 years. This seemingly plain and unremarkable plastic electronic watch was once regarded by the U.S. military as a “symbol of Al-Qaeda,” more intimidating than a Kalashnikov assault rifle.

Of course, judging terrorists solely by wearing the CASIO F-91W would undoubtedly harm countless innocents; this watch is not only loved by Osama bin Laden but also by former U.S. President Barack Obama!

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Because this is also my favorite watch, I made a large version to hang on my wall at home. In this issue, I will share the method of making this oversized CASIO F-91W!

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Materials List

Nextion HMI 7″ Display × 1, Nextion IO Adapter × 1, Arduino Mega 2560 Pro Mini × 1, RTC Arduino Digital Clock Module × 1, USB to TTL Serial Converter × 1, Buzzer × 1, LED Light × 3, TTP223 Touch Sensor × 3, 20mm A3 Black Foam × 2, 3mm A4 Transparent Acrylic Sheet × 1, A4 Film (Acetic Sheet) × 1, 3D Printed Watch Case × 1, 3D Printed Buttons × 1, 3D Printed Clips × 1, 2D Cut Watch Band × 1, Paper Panel Cover × 1, Wires × Several

3D Printed Watch Components

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

1. I obtained the 3D model of the watch from GrabCad.com, which is now available for download in the project file library. https://make.quwj.com/project/294

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

2. Using 3D software Autodesk Maya, I adjusted the model size and edited to generate 3D parts and contour curves, then performed 2D engraving, cutting, and color printing. Here is also the bitmap for the watch panel cover.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

My 3D printer (Prusa MK3) has different print sizes than my CNC laser cutter (A3), so my watch case and band are made separately.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

For the 3D printing materials, 2D cutting materials, and color printing materials for the watch, please download from the project file library. https://make.quwj.com/project/294

Extracting Graphics from the 3D Model

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

1. As shown in the picture, the letters and symbols on the watch are clearly visible and have been modeled.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

2. Manually create curves for the graphics of the 3D model.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

3. Once all curves are completed, export them and save as a .dxf file.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

4. Convert the dxf. file to bitmap (png, pdf) using free online tools.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

5. Once you have the bitmap, you can edit it using drawing software according to your preferences. The modified files can be downloaded from the project file library. https://make.quwj.com/project/294

Assembling the Watch

1. Install the Tactile Button

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Here I use the TTP223 touch sensor, connecting the 3D printed button part and copper sheet with wires. Install the cover with copper sheet onto the button.

2. Wiring Paste the two 3D printed watch cases together.

Glue the acrylic sheet onto the watch case.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

As shown in the picture, layout the electronic components in place.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Measure the distance according to the electronic schematic to cut the wires to the appropriate lengths.

3. Electronic Schematic

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Use USB to connect to the TTL serial converter, download the code from the Nextion editor to the HMI display. (TX to RX and RX to TX)

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Upload the Arduino code to the Arduino development board.

Power the Arduino using a 5V mobile power supply or a DC 5V 1A adapter.

Download the Arduino code file from the project file library. https://make.quwj.com/project/294

4. Assemble the Watch

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

As shown in the picture, glue the watch case onto the panel cover, then glue the film (acetic sheet) on, and finally close the watch frame.

5. Install the Strap, Buckle, and Strap Ring

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

As shown in the picture, secure the parts and the strap.

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Install both straps onto the watch case.

6. Watch Back Cover

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

For the watch back cover file, please download from the project file library. https://make.quwj.com/project/294

DIY Casio F-91W Wall Clock: A Step-by-Step Guide

Once assembled, the watch can be used normally. This oversized decorative retro watch clock is now complete.

Project file library address:

http://make.quwj.com/project/294

via https://www.instructables.com/id/Iconic-CASIO-F-91W-WallDesk-Size/

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DIY Casio F-91W Wall Clock: A Step-by-Step Guide

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