Self-Learning Manual for Servo Control Technology

The “Self-Learning Manual for Servo Control Technology” focuses on servo control technology, introducing the basic concepts of servo motors and their drives; the structural characteristics, testing/experimental methods, and selection techniques of servo motors and drives; the basic principles of position measurement systems and the application characteristics of servo control technology. The book not only introduces the application of traditional pulse form servo drives but also analyzes in detail the system configuration programming and application of PLC based PROFIBUS-DP control technology. The “Self-Learning Manual for Servo Control Technology” explains the application of servo control technology with typical cases, richly illustrated, practical, and highly applicable. This manual is a practical self-learning guide for many technical personnel in the field of automation control, and can also serve as a reference for teachers and students in colleges and universities specializing in automation and mechatronics. It is also a very practical vocational training textbook.

Table of ContentsChapter 1 Application Analysis of Servo Control Technology in Typical Industries 11.1 Overview 11.2 Application of Servo Control in the Machine Tool Industry 31.3 Application of Servo Control in the Textile Industry 41.4 Application of Servo Control in the Packaging Industry 51.5 Application of Servo Control in the Printing Industry 6Chapter 2 Basics of Servo Motors 72.1 Basic Principles of Servo Motors 82.2 Permanent Magnet Synchronous Servo Motors 112.2.1 Basics of Permanent Magnet Technology 112.2.2 Structural Forms of Permanent Magnet Synchronous Motors 132.2.3 Operating Principles of Permanent Magnet Synchronous Servo Motors 162.3 Asynchronous Servo Motors 172.4 Direct Drive Servo Motors 212.4.1 Torque Motors 212.4.2 Linear Motors 232.5 Core-Splitting Servo Motor Stator Manufacturing Process 262.5.1 Technical Overview 262.5.2 Construction of Core-Splitting Stators 272.6 Torque Ripple of Permanent Magnet Motors 282.6.1 Overview of Torque Ripple 282.6.2 Methods to Suppress Torque Ripple 28Chapter 3 Fundamentals of Servo Control Theory 323.1 Vector Control Principles 323.1.1 Mathematical Model and Coordinate Transformation of Permanent Magnet Synchronous Motors 323.1.2 Vector Control Methods for Permanent Magnet Synchronous Motors 343.2 Basics of PWM Control Technology 353.3 Main Circuit of Servo Drive 383.3.1 Converter Devices 393.3.2 DC Intermediate Circuit 423.3.3 Switch Power Supply Circuit 423.3.4 Inverter Circuit 433.4 Servo Control Circuits 443.4.1 Basics of PID Regulators 453.4.2 Servo Control Current Loop 473.4.3 Speed Loop PI Design 51Chapter 4 Detection Technology for Servo Motors and Drives 524.1 Terminology of Servo Motors 524.2 Detection Items and Methods for Servo Motors 544.3 Detection Standards and Methods for Servo Drives 614.4 EMC and Environmental Testing for Servo Drives 654.4.1 EMC Testing for Servo Drives 654.4.2 Environmental Testing for Servo Drives 684.5 Examples of Servo Drive Testing 694.5.1 Input/Output Function Testing Experiments 714.5.2 PWM Dead Time Experiment for Servo Control 764.5.3 Speed Control Performance Testing 774.5.4 Torque Control Experiments 814.5.5 Performance Experiments for Servo Control SMPS 814.5.6 Performance Experiments for Servo Control DC-Link 91Chapter 5 Selection Technology for Servo Motors and Drives 935.1 Basic Methods for Motor Selection 935.2 Selection of Motor Specifications, Ratings, and Capacities 945.3 Considerations for Selecting Servo Motors 955.4 Calculation of Load Torque and Moment of Inertia 975.5 Selection of Permanent Magnet Synchronous Servo Motors 995.6 Selection of Direct Drive Servo Motors 1025.6.1 Selection of Linear Motors 1025.6.2 Selection of Torque Motors 1065.7 Selection Technology for Peripheral Circuits of Servo Drives 1085.7.1 Wires for Main Circuit and Control Circuit 1095.7.2 Transformers 1105.7.3 Circuit Breakers and Residual Current Circuit Breakers for Wiring 1105.7.4 Electromagnetic Contactors 1115.7.5 Reactors and Filters 1125.7.6 Braking Resistors 1135.8 Examples of Drive Device Selection 1155.8.1 Steps for Engineering Selection 1155.8.2 Selection of Power Modules 1155.8.3 Selection of Peripheral Components 120Chapter 6 Measurement Systems for Servo Control 1256.1 Basic Principles of Measurement Systems 1256.2 Encoder Measurement Systems 1266.2.1 Incremental Optical Encoders 1266.2.2 Absolute Encoders 1316.2.3 Multi-turn Absolute Encoders 1356.2.4 Manufacturing Technology for Optical Encoder Discs 1376.2.5 Hybrid Optical Encoders 1396.3 Rotary Transformers 1456.4 Grating Scales 1476.5 Magnetic Scales 1496.5.1 Classification of Magnetic Scales 1496.5.2 Magnetic Heads 150Chapter 7 Optimization Techniques for Servo Drives 1527.1 Theoretical Foundations of Parameter Adjustment for Servo Systems 1527.1.1 Control Loops of Servo Drives 1527.1.2 Basic Concepts of Optimization 1537.1.3 Mechanical Modeling and Analysis 1567.2 Measurement Points for Frequency Response 1607.3 Setting Related Parameters for Servo Drives 1657.4 Tuning of Servo Control Characteristics 1667.4.1 Tuning of Speed Control Characteristics for AC Servo Systems 1667.4.2 Tuning of Position Control Characteristics for AC Servo Systems 1677.5 Optimization of Siemens SIMODRIVE 1707.5.1 Explanation of Speed Loop Optimization 1717.5.2 Explanation of Position Loop Optimization 1727.5.3 Detailed Steps for Optimizing Siemens 611D 1747.5.4 Setting of the 611D Speed Control Loop 1757.5.5 Position Loop Optimization 178Chapter 8 SIMODRIVE 611U Series Servo Drives Based on PROFIBUS 1818.1 SIMODRIVE 611U Interface Terminals 1828.2 Connection Methods for SIMODRIVE 611U 1928.2.1 Parameterization Using a Display and Operator Unit 1938.2.2 Connection via RS232/RS485 1958.2.3 Connection of PROFIBUS-DP Modules 1978.2.4 Initialization Settings for 611U Drives 1988.3 Basics of PROFIBUS Communication Control 1998.3.1 Hardware Configuration 1998.3.2 Functional Description of Control Words 2028.4 Debugging of the 611U Speed Loop Control 2108.4.1 Basic Debugging of the Speed Loop 2108.4.2 Controlling Speed via PROFIBUS Communication 2128.4.3 Fixed Speed Operation 2138.4.4 Spindle Positioning Control 2158.5 Reading and Writing PKW Parameter Areas 2178.5.1 Structure and Basics of PKW Parameter Areas 2178.5.2 Reading and Writing Parameters 2198.6 Position Control Operation of Drive 611U 2228.6.1 Jog Operation of the Motor 2228.6.2 Returning to Reference Point 2248.6.3 MDI Mode Operation 2258.6.4 Running AUTO Programming Segments 227Chapter 9 Application Examples of Servo Control Technology 2299.1 Three-Dimensional Testing System for Magnetic Field Based on Servo Control Technology 2299.1.1 Main Hardware and Structural Design 2299.1.2 Implementation of Position Servo Control 2349.1.3 Servo Performance and Technical Parameters of the Testing Device 2379.1.4 Principles and Structure of Testing System Software Design 2419.2 Typical Applications of Siemens SIMODRIVE 611U 2509.2.1 Basics of Siemens SIMODRIVE 611U Applications 2509.2.2 Application of Siemens 611U Servo Drive in Combination Machine Tools 2529.3 Fully Automatic Glass Cutting Machine Based on High-End Motion Control Cards 2669.3.1 Motion Control System Architecture 2679.3.2 Servo Connection and Adjustment 2699.3.3 Software System Design 278【Special Note】This resource comes from the internet, and the copyright belongs to the original author. It is for reference only before purchase; if you like it, please buy the original.

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