EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

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EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

XPCIE1032H Function Introduction

XPCIE1032H is a PCI Express-based EtherCAT bus motion control card that supports 6-64 axes of motion control, multiple high-speed digital inputs and outputs, allowing for easy multi-axis synchronous control and high-speed data transmission.
XPCIE1032H integrates powerful motion control functions, combined with the MotionRT7 real-time soft core, solving the non-real-time pain points of PC Windows development in high-speed and high-precision applications, with command interaction speed 10 times faster than traditional PCI/PCIe.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

XPCIE1032H supports PWM and PSO functions, with 16 input and output general-purpose I/O ports on board, all output ports being high-speed output ports, configurable as 4 PWM output ports or 16 high-speed PSO hardware comparison output ports. The input ports include 8 high-speed input ports, configurable as 4 high-speed color mark latching or two encoder inputs.

XPCIE1032H, paired with the MotionRT7 real-time kernel, connects using the local LOCAL interface, allowing for faster command interaction through high-speed core interaction, with single and multiple command interaction times reaching about 3-5 microseconds.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

➜ The advantages of XPCIE1032H combined with the MotionRT7 real-time kernel are as follows:

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

1. Supports development in various upper computer languages, all series products can call the same set of API function libraries;

2. With the help of core interaction, motion commands can be called quickly, with response times as fast as microseconds, 10 times faster than traditional PCI/PCIe;

3. Solves the non-real-time control system issues of traditional PCI/PCIe motion control cards in a Windows environment;

4. Supports one-dimensional/two-dimensional/three-dimensional PSO (high-speed hardware position comparison output), suitable for applications like visual flying and precise dispensing, and laser energy control;

5. Provides high-speed input interfaces, facilitating position latching;

6. Supports mixed operation of the EtherCAT bus and pulse output, and mixed interpolation.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

➜ When developing projects using XPCIE1032H and MotionRT7, the following steps are usually required:

1. Install the driver and perform signature authentication to recognize XPCIE1032H;

2. Open and execute the file “MotionRT710.exe”, configure parameters, and run the motion control real-time kernel;

3. Use ZDevelop software to connect to the controller for parameter monitoring. When connecting, please use PCI/LOCAL mode and ensure that the ZDevelop software version is above 3.10;

4. Complete the control program development, connect to the motion control card via LOCAL link mode to achieve real-time motion control.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

➜ Comparing test data results with traditional PCI/PCIe cards and PLC:

Average Value

C++ LOCAL

C# LOCAL

Traditional PCI/PCIe Card Interface Interaction

PLC Network Port Communication Interaction

1w Single Read Interaction Cycle

4.70us

5.3us

64us

500us-10ms

10w Single Read Interaction Cycle

3.90us

5.7us

65us

500us-10ms

1w Multiple Read Interaction Cycle

6.20us

8.85us

472us

500us-10ms

10w Multiple Read Interaction Cycle

5.50us

8.37us

471us

500us-10ms

From the test comparison results, we can see that the XPCIE1032H motion control card combined with the real-time motion control kernel MotionRT7, in LOCAL link (core interaction) mode, has very stable command interaction efficiency. When the number of tests increases from 1w to 10w, the single command interaction time and multiple command interaction time fluctuate little, making it very suitable for high-speed and high-precision applications.
XPCIE1032H Card Installation
  • Turn off the computer power.

  • Open the computer case, select an empty XPCIE slot, and use a screwdriver to remove the corresponding cover plate.

  • Insert the motion control card into the slot and tighten the screws on the cover plate.

  • Remove a cover plate from the adjacent slot and fix the adapter board to that slot with screws.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup
1. Driver Installation
First, download the “MotionRT7 Motion Control Real-Time Kernel installation package from the official website of Zhèng Yùn Technology, and check that the PCIE card is installed in the industrial computer’s PCIE slot without obvious looseness or edge lifting.
Download link:http://www.zmotion.com.cn/download_list_4.html

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

Method 1: Use the installation wizard software dpinst_amd64.exe included in the driver directory for automatic installation, following the software guide.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

Method 2: Manual installation.
1. Open the “Device Manager” menu and select the “Other Devices” section under “PCI Device”.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

2. If there are multiple PCI devices, right-click on “Properties” to view detailed information, select “Hardware ID” in the properties, and confirm that it starts with PCI\VEN_EF34&DEV_1000&.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

3. Right-click and select “Update Driver”.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

4. Select “Browse Manually” to find the driver.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

5. Click Browse, and select the driver folder.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

6. Click Next.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

7. Wait for the installation to complete, and click Close.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

8. In Device Manager, if you see ZMotionRT Controller, the installation is successful.
EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

9. Video demonstration of the XPCIE1032H driver installation.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup
2. Establishing Connection
1. Run the Console Program

(1) Open the location of the console program and run the executable file “MotionRt710.exe”.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

(2) Click “Start”.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

(3) Save the XPCIE card Config configuration.
a. First click the [Stop] button to close the MotionRT7 console, then click UpdateCard to update the card information.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

b. Click “–>” to save the current configuration to the historical configuration, making it easy to use directly the next time.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

c. After saving, click OK.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

2. Create a new C# project (VS2022)

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

3. Go to the official website of Zhèng Yùn Technology’s download center to select the required platform library files
Library file download link:http://www.zmotion.com.cn/download_list_21.html

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

4. Unzip the downloaded installation package to find“Zmcaux.cs”, “zauxdll.dll”, “zmotion.dll” and place them in the project files

(1) Place “Zmcaux.cs” in the project root directory, at the same level as the bin directory.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

(2) Place “zauxdll.dll”, “zmotion.dll” in bin → Debug.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

5. Open the newly created project file with VS, click to show all in the solution explorer on the right, then right-click the zmcaux.cs file and click include in project

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

6. Double-click Form1.cs inside Form1 to open the code editing interface, write using cszmcaux at the beginning of the file, and declare the controller handle g_handle

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

7. Related PC Function Introduction

Command1

ZAux_FastOpen

Command Prototype

int32 __stdcall ZAux_FastOpen(int type, char *pconnectstring, uint32 uims ,ZMC_HANDLE * phandle)

Command Description

Establish a connection with the controller, can specify the wait time for the connection

Input Parameters

Parameter Name

Description

type

Connection type

type: 1-COM, 2-ETH, 4-PCI, 5-LOCAL

pconnectstring

Connection string:

COM port number/IP address

uims

Connection timeout uims; unit ms

Output Parameters

Parameter Name

Description

phandle

Controller connection handle

Return Value

Returns 0 on success, non-zero values refer to error codes explanation.

Command Example

Serial connection:

ZMC_HANDLE phandle;//Controller connection handle

Char comID[32]= “0”;//Serial port ID

ZAux_FastOpen(1, comID,1000s ,&phandle);

Network connection example:

ZMC_HANDLE phandle;//Controller connection handle

Char EthID[32]= “192.168.0.11”;//Network port ID

ZAux_FastOpen(2, EthID,1000s ,&phandle);

LOCAL interface connection example:

ZMC_HANDLE phandle;//Controller connection handle

ZAux_FastOpen(ZMC_CONNECTION_LOCAL, “LOCAL1”,3000,&g_handle);

Command2

ZAux_Direct_GetDpos

Command Prototype

int32 __stdcall ZAux_Direct_GetDpos(ZMC_HANDLE handle, int iaxis, float *pfValue)

Command Description

Read the current position of the axis or the position requested by the controller, unit is units.

Input Parameters

Parameter Name

Description

handle

Connection identifier.

iaxis

Axis number.

Output Parameters

Parameter Name

Description

pfValue

Get the current axis position.

Return Value

Returns 0 on success, non-zero values refer to error code explanation.

Command Example

Basic motion parameter setting retrieval

Detailed Description

/

Command3

ZAux_DirectCommand

Command Prototype

int32 __stdcall ZAux_DirectCommand(ZMC_HANDLE handle, const char *pszCommand,char *psResponse, uint32 uiResponseLength)

Command Description

Send string command to the controller, direct mode (not buffered, a few commands are temporarily unsupported).

Input Parameters

Parameter Name

Description

handle

Connection handle.

pszCommand

Command string to be sent.

uiResponseLength

Length of the returned characters.

Output Parameters

Parameter Name

Description

uiResponseLength

Returned string.

Return Value

Returns 0 on success, non-zero values refer to error code explanation.

Command Example

Usage of online command function

Detailed Description

Upper computer calls unwrapped Basic command functions

Command4

ZAux_Close

Command Prototype

int32 __stdcall ZAux_Close(ZMC_HANDLE handle)

Command Description

Close the controller connection.

Input Parameters

Parameter Name

Description

Handle

Connection handle.

Output Parameters

/

Return Value

Returns 0 on success, non-zero values refer to error code explanation.

Command Example

Close connection to the serial controller

Detailed Description

/

In the form design interface, find the controls needed and drag them into the form for UI design, as shown below.
EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

8. Related Programs

(1) Use the message response function of the link button in LOCAL mode to link to the controller.
private void button4_Click(object sender, EventArgs e){    //LOCAL mode connection    int ret = zmcaux.ZAux_FastOpen(5, "LOCAL", 1000, out g_handle);     if (ret == 0)    {        label2.Text = "Connected";        label2.BackColor = Color.Green;        MessageBox.Show("Controller connection successful!", "Notice");    }    else    {        MessageBox.Show("Connection failed, please select the correct LOCAL!");    }}
(2) Use the event handling function of the single command interaction cycle test button to calculate the interaction cycle and total time of a single command.
private void SingleRun(object sender, EventArgs e){    float dpos = 0;    DateTime beforeDT = System.DateTime.Now;    for (int i = 0; i <10000; i++)    {        zmcaux.ZAux_Direct_GetDpos(g_handle, 0, ref dpos);    }    DateTime afterDT = System.DateTime.Now;    TimeSpan ts = afterDT - beforeDT;    label14.Text = (ts.TotalMilliseconds).ToString();    label2.Text = ((ts.TotalMilliseconds * 1000) / 10000).ToString();    label16.Text = dpos.ToString();}
(3) Use the event handling function of the multiple command interaction cycle test button to calculate the interaction cycle and total time of multiple commands.
private void MuchRun(object sender, EventArgs e){    int[] status = { 0, 0, 0, 0 };    float[] dpos = { 0, 0, 0, 0 };    uint[] num = { 0, 0, 0, 0 };    string cmd;    int star = 0;    StringBuilder cmdBuff = new StringBuilder(2048);    string[] tmp = new string[12];    cmd = "?dpos(0),dpos(1),dpos(2),dpos(3),axisstatus(0),axisstatus(1),axisstatus(2),axisstatus(3),in(0),in(1),in(2),in(3)";    DateTime beforeDT = System.DateTime.Now;    for (int i = 0; i < 10000; i++)    {        zmcaux.ZAux_DirectCommand(g_handle, cmd, cmdBuff, 2048);    }    DateTime afterDT = System.DateTime.Now;    TimeSpan ts = afterDT - beforeDT;    label23.Text = (ts.TotalMilliseconds).ToString();    label16.Text = ((ts.TotalMilliseconds * 1000) / 10000).ToString();    string s = cmdBuff.ToString();    string[] arrS = new string[20];    for (int i = 0; i < s.Length; i++)    {        if (s[i] != 9)        {            arrS[star] += s[i];        }        else        {            star++;            continue;        }    }    label24.Text = arrS[0];    label25.Text = arrS[1];    label26.Text = arrS[2];    label27.Text = arrS[3];    label28.Text = arrS[4];    label30.Text = arrS[5];    label32.Text = arrS[6];    label34.Text = arrS[7];    if (Convert.ToInt32(arrS[8]) == 0)    {        label29.BackColor = Color.Red;        label29.Text = "Signal not triggered";    }    else    {        label29.BackColor = Color.Green;        label29.Text = "Signal triggered";    }    if (Convert.ToInt32(arrS[9]) == 0)    {        label31.BackColor = Color.Red;        label31.Text = "Signal not triggered";    }    else    {        label31.BackColor = Color.Green;        label31.Text = "Signal triggered";    }    if (Convert.ToInt32(arrS[10]) == 0)    {        label33.BackColor = Color.Red;        label33.Text = "Signal not triggered";    }    else    {        label33.BackColor = Color.Green;        label33.Text = "Signal triggered";    }    if (Convert.ToInt32(arrS[11]) == 0)    {        label35.BackColor = Color.Red;        label35.Text = "Signal not triggered";    }    else    {        label35.BackColor = Color.Green;        label35.Text = "Signal triggered";    }}
(4) Use the message response function of the disconnect button to disconnect the controller.
private void button1_Click(object sender, EventArgs e){    zmcaux.ZAux_Close(g_handle);    g_handle = (IntPtr)0;    label2.Text = "Not connected";    label2.BackColor = Color.Red;}
9. Running Effect

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

10. Effect Demonstration

Complete Code Access Address

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup
This time, the EtherCAT high-speed real-time motion control card XPCIE1032H upper computer C# development (one): driver installation and connection establishment is shared here.

For more exciting content, please follow the “Zhèng Yùn Dòng Xiǎo Zhù Shǒu” public account. For related development environments and example codes, please consult Zhèng Yùn Technology sales engineers: 400-089-8936.

This article is original by Zhèng Yùn Technology, and everyone is welcome to reprint and learn together, improving China’s intelligent manufacturing level together. The copyright of the article belongs to Zhèng Yùn Technology. If reprinting, please indicate the source.

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About Zhèng Yùn Technology

Shenzhen Zhèng Yùn Technology Co., Ltd. was established in 2013, focusing on the research of purely domestic motion control technology and the development of general motion control software and hardware platforms and products. It is a national high-tech enterprise and a specialized and innovative “little giant” enterprise.

Zhèng Yùn Technology brings together talented individuals from companies such as Huawei and ZTE. Striving for innovation, the company currently holds more than fifty intellectual property rights, including patents and copyrights. While adhering to independent innovation, it actively collaborates with major universities and research institutes to research basic motion control technologies, making it one of the fastest-growing companies in the domestic industrial control field, and one of the few companies that fully master core motion control technologies and real-time industrial control software platform technologies in the country.

In addition to the main R&D center, Zhèng Yùn Technology has three R&D branches in Zhongshan, Wuhan, and Shanghai. To better serve customers, it has two regional service centers in Suzhou and Dongguan, as well as sales and technical service agencies in Foshan, Xiamen, Qingdao, Xi’an, Wuhan, Chengdu, Tianjin, and Zhengzhou.

After years of development and application by numerous partners, Zhèng Yùn Technology’s products are widely used in various fields such as 3C electronics, semiconductors, new energy, robotics, packaging and printing, textiles and clothing, laser processing, medical pharmaceuticals, CNC machine tools, and traditional processing.

EtherCAT High-Speed Real-Time Motion Control Card XPCIE1032H C# Development: Driver Installation and Connection Setup

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