EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

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EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW
This article uses the Positive Motion technology EtherCAT motion controller ZMC408CE as an example to introduce how to use LabVIEW to obtain controller parameters and generate oscilloscope waveforms.
01
ZMC408CE Hardware Introduction
ZMC408CE is a multi-axis high-performance EtherCAT bus motion controller launched by Positive Motion, featuring communication interfaces such as EtherCAT, Ethernet, RS232, CAN, and USB. The ZMC series motion controllers can be applied in various scenarios that require offline or online operation.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

ZMC408CE supports 8-axis motion control, expandable up to 32 axes, and supports functions such as linear interpolation, arbitrary circular interpolation, spatial arcs, helical interpolation, electronic cam, electronic gear, and synchronous following.
ZMC408CE supports three programming methods: PLC, Basic, and HMI configuration. PC host API programming supports interfaces in C#, C++, LabVIEW, Matlab, Qt, Linux, VB.Net, Python, etc.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

ZMC408CE supports 8-axis motion control, which can adopt pulse axes (with encoder feedback) or EtherCAT bus axes. General IO includes 24 input ports and 16 output ports, with some IO being high-speed IO, two channels for analog AD/DA, and the fastest EtherCAT refresh cycle of 125us.

ZMC408CE supports hardware comparison output for 8 channels, hardware timers, and precise output during motion, as well as 8-channel PWM output, corresponding to output ports OUT0-7, supporting simultaneous triggering of hardware comparison output for 8 channels.

ZMC408CE Video Introduction

02
LabVIEW Motion Control Development

1. Create a LabVIEW project.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

2. Download the LabVIEW Vi function library folder “zauxdll” from the “CD materials” to your computer, then copy it to the LabVIEW installation path under LabVIEW/user.lib.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

Zauxdll function library path

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

Zauxdll function library paste path

3. Introduction to relevant PC functions.

The PC function manual is also in the CD materials, with the specific path as follows: “CD materials\8.PC functions\Library 2.1\ZMotion function library programming manual V2.1.pdf”.
EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW
(1) ZAux_OpenEth() interface description.

Command 3

ZAux_OpenEth

Command prototype

int32 __stdcall ZAux_OpenEth(char *ipaddr, ZMC_HANDLE * phandle)

Command description

Ethernet connection to the controller.

Input parameters

Parameter name

Description

Ipaddr

IP address of the connection

Output parameters

Parameter name

Description

Phandle

Returned connection handle

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

Connect the controller via Ethernet

Detailed description

1. The Ethernet port uses RJ45 standard cable, with a communication speed of 100Mbit/s.

2. The factory default IP address of the controller is 192.168.0.11, and the port number is 502. The communication device on the opposite side must be in the same subnet as the controller to connect.

3. The most commonly used method to connect the controller.

4. ZMC_HANDLE type: A specific data definition type used for connecting to the control card in the Zmotion library;

(2) Get table register content and import oscilloscope data source.

Command 228

ZAux_Direct_GetTable

Command prototype

int32 __stdcall ZAux_Direct_GetTable(ZMC_HANDLE handle, int tabstart, int numes, float *pfValue)

Command description

Read data from the TABLE.

Input parameters

Parameter name

Description

handle

Connection handle.

tabstart

Starting number of the Table register to read

numes

Number of items to read

Output parameters

Parameter name

Description

pfValue

Data list

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

Usage of Table register

Detailed description

It is a large array built into the controller, with a data type of 32-bit floating point (64-bit floating point for series 4 and above), not saved when powered off.

(3) Get planned position.

Command 27

ZAux_Direct_GetDpos

Command prototype

int32 __stdcall ZAux_Direct_GetDpos(ZMC_HANDLE handle, int iaxis, float *pfValue)

Command description

Read the current position of the axis or the desired position sent by the controller, unitunits.

Input parameters

Parameter name

Description

handle

Connection identifier.

iaxis

Axis number.

Output parameters

Parameter name

Description

pfValue

Get current axis position.

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

Get basic motion parameters of the axis

Detailed description

/

(4) Get feedback speed.

Command 37

ZAux_Direct_GetMspeed

Command prototype

int32 __stdcall ZAux_Direct_GetMspeed(ZMC_HANDLE handle, int iaxis, float *pfValue)

Command description

Read the current real-time axis feedback speed, unitunits.

Input parameters

Parameter name

Description

handle

Connection identifier.

iaxis

Axis number.

Output parameters

Parameter name

Description

pfValue

Returned real-time axis feedback speed.

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

float fValue;

ret = ZAux_Direct_GetMspeed(handle, 0, &fValue);

//Read the current feedback speed of axis 0. handle: continuous handle of the controller

Detailed description

/

(5) Get planned speed.

Command 38

ZAux_Direct_GetVpSpeed

Command prototype

int32 __stdcall ZAux_Direct_GetVpSpeed (ZMC_HANDLE handle, int iaxis, float *pfValue)

Command description

Read the real-time motion speed of the axis sent by the controller, unitunits/s.

Input parameters

Parameter name

Description

handle

Connection identifier.

iaxis

Axis number.

Output parameters

Parameter name

Description

pfValue

Returned real-time speed sent by the controller.

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

float fValue;

ret = ZAux_Direct_GetVpSpeed(handle, 0, &fValue);

//Read the current command motion speed of axis 0. handle: continuous handle of the controller

Detailed description

1. When multiple axes are in motion, the main axis returns the interpolated motion speed, not the individual speed of the main axis.

2. Non-main axes return the corresponding individual speed, consistent with feedback speed effects.

3. The planned speed is designed for displaying the composite speed of multiple axes by default, and it has no negative values unless the value of bit0 of SYSTEM_ZSET(zbasic command, PC can use this function:

ZAux_Direct_SetParam(handle, “SYSTEM_ZSET”, axis number, set value))is set to 0, it can be used to display the command speed of a single axis, which can be positive or negative.

(6) Get feedback position.

Command 29

ZAux_Direct_GetMpos

Command prototype

int32 __stdcall ZAux_Direct_GetMpos(ZMC_HANDLE handle, int iaxis, float *pfValue)

Command description

Read the measured feedback position of the axis, unitunits.

Input parameters

Parameter name

Description

handle

Connection identifier.

iaxis

Axis number.

Output parameters

Parameter name

Description

pfValue

Get the current measured feedback position of the axis.

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

Get basic motion parameters of the axis

Detailed description

/

(7) Electronic cam motion.

Command 3

ZAux_Direct_Cam

Command prototype

int32 __stdcall ZAux_Direct_Cam(ZMC_HANDLE handle,int iaxis, int istartpoint, int iendpoint, float ftablemulti, float fDistance)

Command description

The electronic cam, the CAM command decides the axis motion based on the data stored in the TABLE.

Input parameters

Parameter name

Description

handle

Connection identifier.

iaxis

Axis number.

istartpoint

Starting point TABLE number, storing the position of the first point.

iendpoint

Ending point TABLE number.

ftablemulti

Position multiplied by this ratio, generally the pulse equivalent.

fDistance

Distance of reference motion, used to calculate total motion time.

Output parameters

/

Return value

Returns 0 on success, non-zero values refer toerror codesdescription.

Command example

Cam table example routine

Detailed description

Note: Two or more CAM commands can operate simultaneously using the same segment of TABLE data area.

The total motion time is determined by the set speed and the fourth parameter, and the actual speed of motion is automatically matched according to the TABLE trajectory and time.

TABLE data needs to be set manually, the first data is the guide point, recommended to set as 0.

TABLE data * table multiplier this ratio = number of pulses sent.

Please ensure that the distance parameter passed by the command * units is an integer number of pulses, otherwise, floating-point numbers will cause slight errors in motion.

4. Data source acquisition for motion control in LabVIEW.

(1) Create a new Vi, in the front panel, right-click the mouse, select controls for UI design, as shown in the figure, the left side is the connection interface and obtaining points, data sources, etc., and the right side is the oscilloscope graphical planning position.
EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(2) In the program editing box, add a “While loop” in the added frame, and add an “event structure” inside the “While loop”, right-click to select add event branch, select “timeout” event, obtain the current number of sampling points from the data source, and import the data source data into the oscilloscope for waveform display.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(3) Select the event structure, right-click to select add event branch, in the loop structure, when the handle is empty, automatically obtain the current IP of the controller, then in this event branch use the “Z Aux Open Eth.vi” function to connect to the controller, to achieve the function of connecting the controller button.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(4) Select the event structure, right-click to select add event branch, select “disconnect” value change, then in this event branch use the “Z Aux Close.vi” function to disconnect from the controller, to achieve the function of disconnecting the link button.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(5) Select the event structure, right-click to select add event branch, select “trigger” value change, then in this event branch use the “Z Aux Trigger.vi” function to trigger the oscilloscope to capture, to achieve the function of triggering command to capture the data source and store the data in the table register.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(6) Select the event structure, right-click to select add event branch, select “start acquisition” value change, then in this event branch use the “Z Aux Execute.vi” function to call the command SCOPE to start obtaining data source data, and store it in the table register.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(7) Select the event structure, right-click to select event, select “XY graph:” mouse change, then in this event branch, read the coordinates of the mouse position in the XY oscilloscope and XY2 oscilloscope in real-time and display them on the interface.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

(8) Select the condition structure, when the sine motion button is pressed, trigger the two segments of sine motion using the tiled sequence structure to execute the two segments of electronic cam motion commands in order, using the “Z Aux Cam.vi” function according to the data previously loaded in the table register for corresponding electronic cam motion.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

03
Debugging and Monitoring
Compile and run the routine, while connecting to the ZDevelop software, and correspondingly use the single-axis small routine to move a sine waveform trajectory, capturing waveforms to compare the LabVIEW oscilloscope waveform and the ZDevelop software waveform.
1. The algorithm command for generating sine waveform data is as follows.
DIM  num_p,scale,m,t   'Variable definitionnum_p=100scale=500FOR p=0 TO num_p    TABLE(p,((-SIN(PI*2*p/num_p)/(PI*2))+p/num_p)*scale) 'table stores cam table motion parametersNEXT

2. The oscilloscope waveform of the ZDevelop software is shown below.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

3. The LabVIEW oscilloscope waveform, the oscilloscope data source is the DPOS data content, consistent with the ZDevelop software oscilloscope dpos waveform.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

4. The LabVIEW oscilloscope waveform, the oscilloscope data source is the VP_Speed data content, consistent with the ZDevelop software oscilloscope VP_speed waveform.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

This time, the EtherCAT motion controller of Positive Motion technology in LabVIEW for motion control and real-time data acquisition is shared here.

For more exciting content, please follow the “Positive Motion Assistant” public account. For related development environment and example code, please consult Positive Motion technology sales engineers: 400-089-8936.

This article is original by Positive Motion Technology, welcome everyone to reprint, learn together, and improve the level of intelligent manufacturing in China. The copyright of the article belongs to Positive Motion Technology, please indicate the source if reprinted.
EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

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About Positive Motion Technology

Shenzhen Positive Motion Technology Co., Ltd. was established in 2013, focusing on the research of purely domestic motion control technology and the development of general motion control software and hardware platforms and products. It is a national high-tech and specialized new “little giant” enterprise.

Positive Motion Technology has gathered excellent talents from companies like Huawei and ZTE. Striving for innovation, the company currently holds more than fifty intellectual properties including patents and copyrights. While adhering to independent innovation, it actively collaborates with major universities and research institutes to conduct research on basic motion control technologies, making it one of the fastest-growing companies in the domestic industrial control field, and one of the few enterprises in the country that fully masters core motion control technologies and real-time industrial control software platform technologies.

In addition to its main R&D center, Positive Motion Technology has three R&D branches in Zhongshan, Wuhan, and Shanghai. To better serve customers, it has regional service centers in Suzhou and Dongguan, as well as sales and technical service organizations in Foshan, Xiamen, Qingdao, Xi’an, Wuhan, Chengdu, Tianjin, and Zhengzhou.

After years of development and application by numerous partners, Positive Motion Technology’s products are widely used in fields such as 3C electronics, semiconductors, new energy, robotics, packaging and printing, textiles and garments, laser processing, medical pharmaceuticals, CNC machine tools, and traditional processing.

EtherCAT Motion Controller Motion Control and Real-Time Data Acquisition in LabVIEW

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