3D Printing Bones: Turning Virtual into Reality

3D Printing Bones: Turning Virtual into Reality

Orthopedic 3D Printing Technology: Turning Virtual into Reality

3D Printing Bones: Turning Virtual into Reality

In daily life, many people have heard the term 3D.

The most familiar might be the three-dimensional 3D movies.

In fact, 3D printing technology has been applied in orthopedics.

It uses CT scan data for “three-dimensional reconstruction”.

Not only can it assist in surgical design,

but it can also directly print models or navigation templates.

Our orthopedic department has successfully applied 3D printing technology

for hundreds of patients with fractures and skeletal deformities

to implement personalized and customized surgeries.

3D Printing Bones: Turning Virtual into Reality

Luo Yuanchao

Orthopedic Attending Physician

Consultation Time: Saturday Morning

Engaged in orthopedic work for over 10 years, specializing in spinal trauma, degenerative spinal diseases, spinal tumors, and orthopedic trauma diagnosis and treatment. He was the first in Zigong to carry out minimally invasive treatment of patellar fractures and Achilles tendon ruptures using percutaneous tension screws combined with tension bands, possessing rich clinical experience. Currently serves as a youth committee member of the Sichuan Provincial Spinal Cord Injury Specialized Committee and has received the “Excellent Medical Record Hospital in Zigong” award and the hospital’s “Advanced Individual” award. He has studied spine surgery at West China Hospital of Sichuan University, Southwest Hospital of Third Military Medical University, and the Third Hospital of Beijing.

3D Printing Bones: Turning Virtual into Reality

What is 3D Printing Technology?

3D Printing Bones: Turning Virtual into Reality3D printing is the process of manufacturing and producing three-dimensional objects from digital models in reality, as if bringing virtual items from computers and televisions into the real world.

NEWS

3D Printing Bones: Turning Virtual into Reality

Advantages of 3D Printing Technology

3D Printing Bones: Turning Virtual into Reality

1

Improves Surgical Precision

By simulating reconstruction through 3D printing, a bone model that is 1:1 in size to the injury site is created. Surgical simulations can clearly show the degree, type, and displacement of fractures, allowing for the formulation of scientifically reasonable personalized surgical plans, improving the precision of actual surgeries and enabling orthopedic surgeries to be “custom-made”. This makes difficult fracture surgeries both ‘precise’ and ‘minimally invasive’.

2

Shortens Recovery Time

Using 3D printing technology to assist patients in treatment, it presents and replicates in a realistic three-dimensional manner. This can shorten surgical time, reduce blood loss, and minimize surgical procedures. More direct surgical methods can be chosen, significantly shortening the patient’s recovery period.

Rehabilitation Case

3D Printing Bones: Turning Virtual into Reality

1

Medical History Review

68-year-old Grandma Zhang

has suffered from neck pain and limited movement for over 10 years

and has had difficulty walking for 1 year.

She began to experience muscle atrophy in her limbs a year ago,

making her unable to care for herself.

Grandma Zhang has an old dislocation of the atlantoaxial joint

caused by rheumatoid arthritis,

which has compressed her spinal cord,

leading to paralysis of her limbs.

She has multiple and severe underlying diseases.

The surgery requires the placement of screws for reduction

and fixation,

which carries a high risk.

3D Printing Bones: Turning Virtual into Reality3D Printing Bones: Turning Virtual into Reality

Pre-operative CT

3D Printing Bones: Turning Virtual into Reality

Pre-operative designed atlantoaxial guide plate

3D Printing Bones: Turning Virtual into Reality

1

Formulating the Best Plan Using 3D Printing Technology

However, with 3D printing technology,

we designed a customized atlantoaxial screw guide plate for Grandma Zhang before surgery,

which will reduce the time for screw placement and lower the risk.

We can choose a more ideal screw placement path.

Our orthopedic team performed a posterior approach atlantoaxial dislocation decompression

and a screw-rod system internal fixation surgery for Grandma Zhang.

Post-operative rehabilitation exercises were supported

and Grandma Zhang’s paralysis symptoms gradually improved,

allowing her to walk normally and care for herself.

3D Printing Bones: Turning Virtual into Reality3D Printing Bones: Turning Virtual into Reality

Post-operative CT (after screw placement)

3D Printing Technology Imaging

Let’s See It to Believe It

3D Printing Bones: Turning Virtual into Reality3D Printing Bones: Turning Virtual into Reality

Pelvic fracture pre-operative 3D modeling

3D Printing Bones: Turning Virtual into Reality

Pre-operative pedicle screw preparation

3D Printing Bones: Turning Virtual into Reality

3D Printing Model for Cervical Deformity Patients, Including Carotid and Vertebral Arteries

3D Printing Bones: Turning Virtual into Reality

3D Printing Bones: Turning Virtual into Reality

Contributed by: Orthopedic Luo Yuanchao

Edited by: Zhao Yurong

Reviewed by: He Renjian, Gong Yong

Guided by: Yin Minggang

Statement: Some images and texts are sourced from the internet; please contact for removal if there is any infringement.

3D Printing Bones: Turning Virtual into Reality

3D Printing Bones: Turning Virtual into Reality3D Printing Bones: Turning Virtual into Reality

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