Application Sharing 3: Controlling Fanuc Robots via Modbus TCP with PLC

The project was completed two years ago, at a time when there wasn’t as much information about Fanuc robots available online. This project was completed through exploration, and I am writing this article based on my memory. If there are any inaccuracies, please take it lightly and consider this article as a reference idea.1. Control TopologyApplication Sharing 3: Controlling Fanuc Robots via Modbus TCP with PLC2. Basic Configuration of the Robot2.1 UI Configuration2.1.1 UI Address Allocation

Range Rack Slot Starting Point Status
UI[1-2] 48 1 21 ACTIVE
UI[3-3] 35 1 1 ACTIVE
UI[6-6] 48 1 23 ACTIVE
UI[8-8] 35 1 1 ACTIVE
UI[9-12] 48 1 25 ACTIVE

2.1.2 UI Definition Allocation

UI1 IMSTP
UI2 HOLD
UI3 SFSPD
UI6 START
UI8 ENABLE
UI9 RSR1
UI10 RSR2
UI11 RSR3
UI12 RSR4

2.2 UO Configuration2.2.1 UO Address Allocation

Range Rack Slot Starting Point Status
UO[1-1] 48 1 21 ACTIVE
UO[6-6] 48 1 22 ACTIVE
UO[9-9] 48 1 23 ACTIVE
UO[10-10] 48 1 24 ACTIVE

2.2.2 UO Definition Allocation

UO1 CMD
UO6 FAULT
UO9 BAT
UO10 BUSY

2.3 Dedicated External Input Set to Enable2.4 Program Selection Method Choose RSR2.5 Set RSR Program Number to 1, Enable3. Robot Modbus TCP Related Configuration3.1 IP Address SettingSet the IP to be on the same subnet as the PLC.3.2 GI Address Allocation

GI Rack Slot Starting Point Continuous Bits
1 96 1 1 16
2 96 1 17 16
3 96 1 33 16
4 96 1 49 16

3.3 GO Address Allocation

GO Rack Slot Starting Point Continuous Bits
1 96 1 1 16
2 96 1 17 16
3 96 1 33 16
4 96 1 49 16

4. PLC Control of the Robot4.1 Select Program 1: Set RSR1 to ON.4.2 Run Robot Program: Set both HOLD and IMSTP to ON; give START a falling edge.4.3 Pause Robot Program: Simply set HOLD to FALSE.4.4 The PLC writes values to GI via Modbus TCP to control the robot’s actions. The robot writes values to GO, and then the PLC reads GO to get feedback.Appendix:Application Sharing 3: Controlling Fanuc Robots via Modbus TCP with PLC

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