Application Case
In a smart manufacturing enterprise’s production line upgrade project, faced with the stringent demands of processing a large amount of equipment status data daily and connecting multiple heterogeneous terminals, traditional industrial computers struggle to support real-time decision-making due to computational bottlenecks and communication delays.The Inconsi NIS-5130 industrial computer, with its edge computing architecture design, successfully established a closed-loop system for data collection, edge analysis, and control command issuance, achieving the following breakthroughs.
1. Creating a Data Core for Edge Computing
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Unified Access to Multi-source Heterogeneous Data: Through dual Gigabit Ethernet ports, 2 configurable serial ports (RS232/RS485), and an optional CAN bus expansion board, it synchronously accesses industrial protocol devices such as Modbus TCP, Profinet, and EtherCAT, maximizing data collection completeness.
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Millisecond-level Response Control: Based on the RK3588 processor (8nm process, 4×[email protected]) parallel computing capability, a single device completes the entire process of multi-channel sensor data parsing, AI anomaly detection model inference, and PLC control command generation with accelerated time consumption.
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Industrial-grade Environmental Adaptability: Under harsh conditions of temperature fluctuations (-20℃~60℃) and strong electromagnetic interference, the device operates continuously without failure, with the CPU core temperature stably controlled below 68℃.
2. Main Advantages of the NIS-5130 Solution
High-precision Data Collection:
· Dual Gigabit Ethernet ports achieve physical isolation between the internal and external networks of the production line, ensuring data security;
· 4G/5G module + dual-band WiFi create a redundant transmission channel, automatically switching to wireless links in case of wired network failures, ensuring zero data loss;
· 2 configurable serial ports (RS232/RS485) are compatible with legacy device access, reducing renovation costs.
Remote Collaborative Management:
Users can additionally increase through optional expansion boards:
· 2×CAN bus interfaces: connect various mobile devices;
· PCIe 4X slot: expand high-speed data acquisition cards to meet future production capacity expansion needs;
· Memory LPDDR4X 4GB/8GB/16GB options, storage EMMC 64GB/128GB/256GB options, providing diverse choices.
3. Application Effectiveness and Value Enhancement
Increased Fault Warning Rate: By analyzing equipment vibration and temperature data in real-time on the edge, potential faults are identified in advance, reducing unplanned downtime.
Energy Consumption Optimization: Dynamically adjusting production line equipment operating parameters to reduce ineffective power consumption.
Reduced Operation and Maintenance Costs: Remote monitoring and diagnostic functions reduce the frequency of on-site inspections, improving operation and maintenance efficiency.
END
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Shenzhen Inconsi Industrial ControlPlanning & Editing: Xiao Ying
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