S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The S-400 air defense missile system (Russian: С-400 Триумф, NATO designation: SA-21 Growler) is designed to destroy electronic jamming aircraft, radar search and command (early warning) aircraft, reconnaissance aircraft, strategic and tactical aviation aircraft, tactical and operational-tactical ballistic missiles, medium-range ballistic missiles, hypersonic targets, and other modern and prospective aerial threats. To effectively counter attacks from Tomahawk missiles, the S-400 employs a combination of static and mobile defense strategies to intercept incoming threats.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Recently, Moscow Mayor Sergey Sobyanin visited the S-400 production line. Consequently, news reports showcased the production line of Russia’s main air defense missile, including the workshop for the well-known S-400.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

This shot depicts the “finished product area,” featuring rows of missile storage and transport integrated launch tubes.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The missiles are being transferred into the launch tubes, ready for “sealing”.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Inside the workshop, the bottom cover of the engine barrel is being hoisted, serving as a load-bearing structure during launch, and is quite heavy.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The launch tube, which integrates storage, transport, and launch capabilities, will also have hatches on the tube wall for internal inspection or maintenance.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Compared to bare missiles and launch frames, such integrated launch tubes offer advantages in maintenance and storage.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The materials used for the launch tubes are also exceptional; while single-use is a consideration for cost-effectiveness, they must also meet high strength, impact resistance, and high-temperature requirements, making them not cheap to produce.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

As a medium to long-range air defense missile, the S-400’s missile body features a wingless design, resembling a “bare pole missile” with only tail fins.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

A corner of the workshop also utilizes computers and other automation equipment in production.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The S-400 missiles are loaded into the launch tubes, which are typically filled with helium or other gases to maintain freshness.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Assembled S-400 missiles and launch tubes.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

A corner of the “finished product” area; it is reported that in addition to the S-400, production of a new generation of air defense missiles has also begun.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

News reports show workers engaged in assembly tasks.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Notably, the news featured images of missile cabling and electronic component production.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The wiring and assembly of electronic components are quite meticulous.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

In this workshop area, there are more women, possibly due to the meticulous nature of their work.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The dense cabling indicates a significant workload.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The production of electronic components can be automated, but manual labor is still essential.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Handcrafted work is, of course, not to be taken lightly.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The electronic components on the S-400 missile seem to be part of the fire control system.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

The assembly area for missiles and launch tubes.

S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

Although the launch tubes provide protection, there are still specific temperature requirements during storage and transport.

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S-400 Air Defense Missile Production Line Exposed: A Glimpse into PCBA Technology

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