PLC Real-Time Data Processing: Millisecond Response, Production Efficiency Soars by 300%! Hello everyone! Today, we are going to tackle the “data lag syndrome” that troubles factory owners—when an unexpected issue arises on the production line, traditional PLC systems are still slowly processing data, while competitors have already made three production adjustments using real-time data processing … Read more
🔥 The fatal pain point of traditional PLC programming: memory waste and low efficiency! Do you also face such troubles? Is your PLC program running slowly, and is the efficiency of complex process handling low? Is memory insufficient, always causing headaches due to hardware limitations? Is the cost of hardware upgrades high, leaving your budget … Read more
Hello everyone, I am Lao Liu. After more than twenty years in automation, PLC programming is second nature to me; however, when it comes to wiring control cabinets, I must say there are quite a few pitfalls. Today, let’s have an honest discussion about the wiring of control cabinets, sharing the pitfalls I’ve encountered and … Read more
Intermediate PLC Functions: Multi-Stage Start Control for Smooth Operation of Large Equipment! 🔥 Hidden Dangers of Traditional Equipment Start-Up: Deadly Issues You Might Overlook! During the start and stop process of large equipment, have you encountered the following issues: High inrush current at startup causing frequent tripping of the power supply system? Mechanical components suffering … Read more
PLC Data Cleansing Tool: Signal Interference Reduced by 90%, Equipment Failure Rate Plummets by 70%! A certain automotive factory’s PLC system suddenly went on a “strike”, paralyzing the production line for 4 hours, resulting in a direct loss of 5 million! After investigation, it was found that the garbage data returned by the sensors left … Read more
PLC Intelligent Diagnosis Platform: AI Algorithms Achieve 99% Fault Recognition Rate! Hello everyone! Today we are going to tackle the long-standing issue of factory equipment acting up in the middle of the night—clearly, the PLC program seems fine, yet the production line occasionally decides to put on a “strike performance.” These sudden failures can be … Read more
Click the blue text to follow usThe laboratory environment monitoring system ensures the stability of precision experimental environments, relying on multi-parameter real-time monitoring and intelligent linkage control to improve the reliability of experimental data. 01 Hardware Configuration The laboratory environment monitoring system requires a precise and reliable hardware foundation. To ensure stable operation of the … Read more
Intermediate PLC Programming: Custom Library Function Development for Easier Reuse of General Functions! 🔥 Pain Points of Traditional PLC Programming: The Vicious Cycle of Duplicate Code Does your PLC program frequently contain duplicate code? Does modifying one function cause a ripple effect throughout the entire program? Is it like searching for a needle in a … Read more
Hello everyone! I am Xiao Wang, a veteran in the field of industrial automation for over ten years. Today, I would like to share some insights from my experience in developing a recipe control system using the Siemens S7-1500 PLC. Over the years, I have handled dozens of recipe projects, learned from my mistakes, and … Read more
The automation system for electronic component production requires high precision and stability. Siemens PLC, with its reliability and flexibility, has become the preferred control platform. 1. Hardware Configuration Selection of PLC and Expansion Modules The core control system of the electronic component production line uses the Siemens S7-1500 series PLC, with the main CPU being … Read more