Issue Introduction
The cement industry, in terms of urban planning, is a high energy-consuming industry, which is a key energy consumption monitoring focus of the state. There are many large energy-consuming devices on cement production lines, and power consumption monitoring is urgent. Various regions respond to the call, actively implementing energy-saving and emission-reduction measures, especially for high energy-consuming industries. This issue shares how Ruixun Technology actively guides demand under the energy-saving and emission-reduction requirements of benchmark enterprises in the cement industry, with the power IoT gateway ISG-200 assisting in energy-saving and emission reduction.
The cement products industry is an important basic industry of the national economy and a significant indicator of economic development level and comprehensive national strength, occupying an important position in the national economy. Since the reform and opening up, with the rapid development of China’s economy, the cement products industry has made great progress and achieved tremendous achievements.
▌▌Cement Industry Structural Upgrading is Urgent
Compared with other large cement product enterprises in the world, there is a significant gap in production scale, asset stock, technology level, and management level in China’s cement product enterprises. In the future, it is necessary to improve industry concentration, eliminate small enterprises with small production scale, backward production technology, high energy consumption, serious environmental pollution, and serious resource waste, support mergers and acquisitions within the industry, cultivate large enterprise groups, and achieve industrial structure upgrading.
▌▌From Information Islands to Forming Information Kingdoms is Crucial
Reducing energy consumption, as the top priority of industrial structure upgrading, has received widespread attention. The multifunctional network power meter has emerged to meet the power monitoring needs of power systems, industrial and mining enterprises, public facilities, and smart buildings. However, due to the complexity of manufacturers and the diversity of protocols, it ultimately leads to isolated information islands. How to turn these islands into an information kingdom is crucial!
As an outstanding manufacturer deeply engaged in industrial IoT, Ruixun Technology’s power industrial gateway ISG-200 was launched to solve this problem.
The Star Power IoT Gateway ISG-200
▌▌Low Power Consumption, High Efficiency Processor, Providing Accurate and Fast Data Calculation Capability, Equipped with Customized Embedded Linux System
The power industrial gateway ISG-200 produced by Ruixun Technology adopts a low-power, high-efficiency processor, providing precise and rapid data calculation capabilities. It is equipped with a customized embedded Linux system to meet the different needs of multiple users. Customized APP development can be conducted based on different user scenarios and business functions, providing tailored solutions for customers by calling external interface functions; supports over 250 types of PCL protocols; supports OPC UA protocol (supports SSL/TLS), including client and server, on one hand can read data from third-party OPC UA servers, on the other hand can publish data as an OPC UA server; built-in support for various mainstream smart device communication protocols: Siemens, GE, AB, Omron, Mitsubishi, Delta, and Holley; supports PCL remote support and maintenance; products undergo strict high and low-temperature testing, drop testing, aging testing, vibration testing, and salt spray testing to meet customers’ application needs in complex environments.
▌▌Self-developed Smart Link Definition Software, Rock Data Server Data Storage Closely Combined with Hardware, Meeting Various Data Presentation Requirements.
Using Ruixun Technology’s self-developed Smart Link on general computers, the configuration of gateway received data parameters and the definition of transmission methods can be completed, and after that, data can be downloaded to the gateway. A debugging line RS232 is also included for unifying the network segments when the gateway and PC are on different segments, achieving data transmission through LAN, WIFI, etc. The network multifunctional power meter collects data to the gateway through RS485, and the gateway achieves protocol parsing and unification, allowing data transmission to the customer server via 4G WIFI LAN, thus enabling data to be integrated into the monitoring platform for comprehensive data monitoring. Install Ruixun’s self-developed software RockDataServer on the customer server, and install RockDataServer on general computers to register and log in to view relevant data.
Workflow Diagram
Application Site
Device Environment
▌▌Multiple Serial Ports, Multiple Communication Methods Available: 4G, WIFI, LAN, Wide Temperature and Power Supply, Soft and Hard Watchdog Design to Ensure Performance.
The ISG-200 series power IoT gateway is designed with 6*RS485 to achieve communication with power meters and can achieve serial connection of ≥30 network power meters on each RS485 line, performing inspections every 15 minutes and updating data in real-time; 2*RS232 can meet the debugging needs of various device network segments, thus achieving data upload and download across different platform devices; power, working conditions, LAN, 4G, and WIFI data indicator lights enable quick monitoring of communication and peripheral working status, 1*USB for data copying, software upgrades, etc., and also reserved 2*CAN, external storage expansion to meet more peripheral needs, 1*hardware and software watchdog to achieve device self-recovery under unattended conditions; wide temperature and wide power supply design to meet more industrial environment requirements.
Product Technical Parameters
| Supported Protocols | |
| Bacnet | BACnet/IP |
| MQTT | MQTT_Subscribe |
| OPCUA | Client |
| PLC | AB CE Grace Mitsubishi Guangyang Delta Panasonic Omron Yonghong Siemens Emerson etc. |
| Instruments | CJT188 HART Mettler-Toledo |
| Power | 60870 DL/T 645 Protocol Electric DNP3.0 Protocol |
| Hardware Performance | |
| CPU | High-performance processor |
| Internal Interfaces/Functions | |
| Mini PCIe | 1 Mini PCIe (supports standard 3G/4G module) |
| WiFi&BT | Optional, WiFi IEEE802.11bgn&BT4.0 shared module |
| CAN | 2 isolated CAN |
| ADC | 2 differential ADC |
| GPIO | 4 GPIO_IN (isolated), 4 GPIO_OUT (isolated) |
| External Interfaces/Functions | |
| VGA | DB15 (Professional R02) |
| USB2.0 | 1 USB TypeA |
| RS232 | 2 RS232 |
| RS485 | 6 RS485 (4 isolated) |
| LAN | 2 LAN (Basic R01), 5 LAN (Professional R02) RJ45 10M/100Mbps |
| SIM | 1 drawer-type SIM card slot |
| TF | 1 TF card slot |
| Buttons | Recovery, Boot |
| Indicator Lights | Power, working conditions, LAN, 4G, WIFI data indicator LED lights |
| Safety Features | |
| Watchdog Timer | 1 internal CPU watchdog, 1 hardware watchdog |
| Operating Temperature | -20-70℃ |
| Operating Humidity | 0-90% relative humidity, non-condensing |
| Power Supply | DC 9-36V wide power input, 10KV ESD protection |
If you want to learn more about related solutions, you can leave your contact information to request detailed materials.
The IoT System Department provides edge computing industrial gateways, industrial scene configuration software, human-computer interaction interfaces, and other products based on cloud applications, mainly applied in industries such as smart equipment, metallurgy, electricity, energy, and chemicals.
The Embedded Computer Platform Department mainly designs and produces industrial computer products based on industrial ARM and PowerPC levels. The company has a strong technical R&D team, especially in embedded OS and software services, and has accumulated years of technical expertise, able to provide comprehensive services from the Kernel layer to the APK layer. The products are widely used in smart city terminals, industrial intelligence, smart transportation, smart instruments, and equipment industries, and Ruixun’s embedded industrial computer products and services have received unanimous praise from domestic customers.
The company currently holds dozens of patent certifications, especially in embedded technology R&D, always leading the industry. The enterprise has passed high-tech enterprise certification, ISO9001 quality management system, ISO14001 environmental management system, and holds dozens of computer software copyrights. The products have passed 3C, FCC, CE, and other relevant authoritative certifications.In 2017, it became the “Embedded Technology IoT Engineering Laboratory” in Xi’an.
Ruixun Technology, with Xi’an as its R&D center, currently has sales and service institutions in Beijing, Shanghai, Shenzhen, Xi’an, and Chengdu. Ruixun people provide customers with better and more convenient products and services through strict product introduction process standards, higher-than-industry product testing standards, and a sound after-sales service mechanism.
Inquiry phone: 400 602 5060
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