The “Electrical and Electronic Bestsellers Series: Illustrated Guide to CNC Electrical Knowledge” focuses on CNC machine tools. It introduces the generality of CNC machine tools and uses the Siemens 802 series (economical CNC) and 810D/840D (mid-to-high-end CNC) as the main products to comprehensively present practical applications from CNC control devices, PLC programming, spindle and feed drive, measurement devices, adjustment, and maintenance. This book is closely aligned with engineering practice, offering strong practicality and operability.
This book is easy to understand, richly illustrated, and emphasizes the practical application of electrical control systems for economical and mid-to-high-end CNC machine tools. It can serve as an on-site guide for engineering technicians in CNC and electrical fields, and can also be used as a textbook for college courses in mechatronics, electrical automation, and other related disciplines.
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PrefaceAbbreviationsLecture 1: Overview of CNC Machine Tool Electricity1.1 Introduction to CNC Machine Tools1.1.1 Overview of Machine Tools1.1.2 Composition and Working Principles of CNC Machine Tools1.1.3 Basic Knowledge of CNC Lathe Programming1.1.4 Understanding CNC Lathe Coordinate Systems and Parameters1.2 Electrical Fundamentals of CNC Machine Tools1.2.1 Spindle Control of CNC Machine Tools1.2.2 Feed Control of CNC Machine Tools1.2.3 PLC and CNC Devices of CNC Machine Tools1.2.4 Measurement Devices of CNC Machine Tools1.2.5 CNC Systems of CNC Machine Tools1.3 Introduction to Siemens CNC Systems1.3.1 Overview of Siemens CNC Systems1.3.2 Siemens 802 Series CNC Systems1.3.3 Siemens 810/840 Series CNC Systems1.3.4 Siemens 808D Series CNC Systems1.3.5 Siemens 828D Series CNC Systems1.4 Siemens 802 Series CNC Systems1.4.1 Introduction to Siemens 802 Systems1.4.2 Operation of Siemens 802D CNC Machine Tools1.5 Siemens 840D CNC Systems1.5.1 Structure of Siemens 840D1.5.2 Familiarization with Siemens 840D Operation Panel and Machine Control PanelLecture 2: Siemens 802 Series CNC PLC Programming2.1 Installation and Use of Programming Tool PLC82.1.1 Installation of Programming Tool PLC8022.1.2 LAD Editing and Compilation of PLC8022.1.3 Communication and Downloading of PLC8022.2 Design Methods for PLC802 Ladder Diagrams2.2.1 Designing Ladder Diagrams Based on Relay Circuits2.2.2 Common Logic Structures in LAD2.2.3 Bit Logic Instructions2.2.4 Timers2.2.5 Counters2.3 Data Instructions and Subroutines of PLC8022.3.1 Data Shift Instructions2.3.2 Integer and Floating Point Mathematical Calculation Instructions2.3.3 Subroutines2.4 Resources for Using PLC8022.4.1 Definition and Range of PLC Addresses2.4.2 Standard Subroutine Library2.4.3 Interface Data of PLC802Lecture 3: Siemens 810D/840D PLC Programming3.1 Installation of STEP7 Programming Software3.1.1 Overview of STEP73.1.2 Summary of STEP7 Installation3.1.3 Setting PG/PC Interface3.1.4 User Permissions in STEP73.2 Object System and SIMATIC Manager in STEP73.2.1 Objects and Object System in STEP73.2.2 Object System3.2.3 SIMATIC Manager3.2.4 Symbol Editor3.3 Hardware Configuration and Setup3.3.1 Introduction to STEP7 Hardware Configuration3.3.2 Addressing of Modules3.3.3 S7 PLC Hardware Updates3.4 Common STEP7 Programming Instructions3.4.1 Overview3.4.2 STEP7 Bit Logic Instructions3.4.3 STEP7 Data Instructions3.4.4 Common Instructions in STL Programming3.5 Structure of STEP7 Programs3.5.1 Basic Principles of STEP7 Program Structure3.5.2 Organization Blocks3.5.3 Function Blocks, Functions, and Data Blocks3.5.4 Calling System in User ProgramsLecture 4: Spindle and Feed Drives4.1 SIMODRIVE611 Drives4.1.1 Overview4.1.2 SIMODRIVE611U Drives and Their Connection to CNC4.1.3 Parameter Settings for 611U Drives4.1.4 611D and 611A Drives4.2 S120 Drives4.2.1 Overview of SINAMICS S1204.2.2 Introduction to Debugging Software4.2.3 Reasonable Solutions for S120 Faults through PLC802 Programming4.3 Selection of Siemens Motors4.3.1 Siemens 1PH7 AC Asynchronous Spindle Motors4.3.2 Siemens 1FT6 Permanent Magnet Synchronous Servo Motors4.3.3 Siemens 1FK7 Synchronous Servo MotorsLecture 5: CNC Measurement Devices5.1 Encoders5.1.1 Absolute Encoders5.1.2 Incremental Encoders5.1.3 Resolver Encoders5.1.4 Applications of Encoders5.2 Grating Sensors5.2.1 Types and Principles of Grating Sensors5.2.2 Applications of Grating Sensors5.3 Installation and Debugging of Siemens Servo Motor Encoders5.3.1 Overview of Tasks5.3.2 Implementation of Tasks5.3.3 Technical Q&A5.4 Debugging of Siemens Motor Resolver Encoders5.4.1 Zero Mark of 1FK7 Motor Resolver Encoder5.4.2 Debugging MethodsLecture 6: Commissioning of Siemens 802 CNC Systems6.1 Electrical Control and Debugging of 802Dsl Machining Centers6.1.1 Process Requirements and Electrical Selection, Design6.1.2 Debugging and Parameter Settings6.2 Using WINPCIN for Data Downloading6.2.1 Downloading and Installing WINPCIN Software6.2.2 Installation Steps for WINPCIN (Using Toolbox CD)6.2.3 Hardware Connections6.2.4 Transmission Protocol Parameter Settings6.2.5 Transmission of NC Programs6.3 Optimization of Siemens 802 Series Feed Axis Servos6.3.1 Overview6.3.2 Parameter Recording of Position Controllers6.3.3 Optimization of Speed Loops6.3.4 Optimization of Position Loops6.4 Calling Standard Subroutines of Siemens 802D6.4.1 Overview6.4.2 Issues When Calling SBR33 in 802DLecture 7: Commissioning of Siemens 810D/840D CNC Systems7.1 PLC Operations of 810D/840D CNC Systems7.1.1 PLC Hardware Configuration of 840Dpl7.1.2 PLC Program Operations of LCD Handwheels7.2 MD Parameter Settings of 810D/840D CNC Systems7.2.1 System Parameters7.2.2 Examples of Machine Data Settings7.3 Renovating Existing Machines Using 840D CNC Systems7.3.1 Renovation of Large CNC Lathes with 840D CNC Systems7.3.2 Renovation of Ordinary Floor Milling and Boring Machines with 840D CNC Systems7.3.3 Renovation of Machining Centers with 840D CNC Systems7.3.4 Renovation of Internal Milling Machines with 840D CNC SystemsLecture 8: Maintenance of Siemens 802/810D/840D CNC Systems8.1 Data Management of Siemens 810D/840D CNC Systems8.1.1 Overview of Data Management8.1.2 Methods and Steps for Hard Disk Backup8.1.3 Data Backup8.2 Fault Diagnosis Techniques for CNC Machine Tools8.2.1 Overview8.2.2 Classification of CNC Machine Tool Faults8.2.3 Self-Diagnosis of CNC Systems8.2.4 Practical Diagnosis Methods for CNC Machine Tool Faults8.3 Technical Q&A8.3.1 Technical Q&A for 802Dsl8.3.2 Technical Q&A for Handwheel Faults8.3.3 Technical Q&A for 840D8.3.4 Technical Q&A for 611U Series Servo DrivesReferences
Postscript
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