Understanding Magnetic Sensors

One of the four great inventions of our ancestors in China—the compass—is widely known. For modern sensor technology, it can be regarded as the predecessor of magnetic sensors.

In today’s electronic age, magnetic sensors have a wide range of applications in motors, power electronics technology, the automotive industry, industrial automation, robotics, office automation, household appliances, and various security systems.

Magnetic Sensors

Magnetic sensors are devices that convert changes in magnetic properties caused by external factors such as magnetic fields, current, stress, strain, temperature, and light into electrical signals, thereby detecting corresponding physical quantities. They are used to sense speed, movement, and direction, with applications in automotive, wireless and consumer electronics, military, energy, medical, and data processing.

The magnetic sensor market is mainly divided into four categories based on technological advancements:
Hall Effect sensors,
Anisotropic Magnetoresistance (AMR) sensors,
Giant Magnetoresistance (GMR) sensors,
Tunneling Magnetoresistance (TMR) sensors.
Among them, Hall Effect sensors have the longest history and are widely used. With continuous technological research and development, various magnetic sensors have emerged, exhibiting superior performance and higher reliability.
Hall Effect (Hall Effect) Sensors
In 1879, American physicist Edwin Hall discovered the Hall Effect while studying the conductive mechanisms of metals. However, due to the weak Hall Effect in metals, there were no practical applications until it was discovered that the Hall Effect in semiconductors is much stronger, leading to the creation of Hall devices.
When a controlled current I is passed through a semiconductor film and a uniform magnetic field with magnetic induction strength B is applied in the vertical direction, the electrons and holes in the semiconductor experience Lorentz forces in different directions, causing them to accumulate in different directions. An electric field is generated between the accumulated electrons and holes, and once the electric field strength balances with the Lorentz force, they stop accumulating. This phenomenon is called the Hall Effect. A built-in potential difference generated in the direction perpendicular to the current and magnetic field is known as the Hall voltage U.
The Hall voltage U is related to the thickness d of the semiconductor film, the magnetic field B, and the current I by the equation U=k(IB/d), where k is the Hall coefficient, related to the magnetic properties of the semiconductor material.

Understanding Magnetic Sensors

Diagram of the Hall Effect

Hall sensors are made using the principle of the Hall Effect, mainly comprising Hall linear sensors, Hall switches, and magnetometers.
1. Linear Hall Sensors
Consisting of a Hall element, linear amplifier, and emitter follower, it outputs an analog signal. The output voltage is linearly related to the strength of the applied magnetic field, as shown in the following diagram, where there is good linearity within the magnetic induction strength range of B1 to B2; outside this range, it enters a saturation state.

Understanding Magnetic Sensors

Working Principle of Linear Hall Sensors

Linear Hall devices have a wide magnetic field measurement range and can identify magnetic poles. Their applications include electric locomotives, subways, trolleys, railways, and can also be used in inverters to monitor power, photovoltaic DC cabinets to monitor real-time output current of photovoltaic junction boxes, motor protection, etc. Linear Hall sensors can also be used for position and displacement measurement, and Hall sensors can be used for liquid level detection and water flow detection.
2. Switch Type Hall Sensors
Composed of a voltage regulator, Hall element, differential amplifier, Schmitt trigger, and output stage, it outputs a digital signal.

Understanding Magnetic Sensors

Working Principle of Switch Type Hall Sensors

Hall switch devices are contactless, have no wear, output clear waveforms, no jitter, and high position repeatability, with a wide operating temperature range of -55℃ to 150℃. The switch type Hall sensor completes a switching action after a change in magnetic field strength, outputting a digital signal that can calculate the speed of cars or machines, speed sensors in ABS systems, car speedometers and odometers, automatic door switches in locomotives, brushless DC motors, automotive ignition systems, access control and security alarms, vending machines, printers, etc.
3. Magnetometers

They use the potential difference generated by the Hall Effect to measure the magnitude and polarity of external magnetic fields. Magnetometers are planar devices using CMOS technology. The process is relatively simpler than that of general ICs, usually formed by a P-type substrate with N-well to create sensor devices, connected to other circuits (such as amplifiers, processing regulators, etc.) through metal electrodes.

However, Hall sensors designed this way can only sense magnetic field changes perpendicular to the surface of the chip, thus a magnetic flux concentrator is added, which is essentially a layer of permalloy added to the original chip to detect magnetic fields parallel to the chip’s direction. This allows Hall sensors to achieve a leap from uniaxial to triaxial magnetometers.

Understanding Magnetic Sensors

Top View of Hall Sensor with Magnetic Flux Concentrator

Cross Section of Hall Sensor with Magnetic Flux Concentrator

Magnetometers are widely used in mobile terminals such as smartphones, tablets, and navigation devices, with huge market prospects. Additionally, magnetometers can be combined with accelerometers to form a 6-axis electronic compass, and when combined with three inertial sensors (adding a gyroscope), they can achieve a 9-axis combined sensor, forming more powerful inertial navigation products.
Anisotropic Magnetoresistance (AMR) Sensors
Some metals or semiconductors change their resistance value when encountering an external magnetic field. This phenomenon is called the magnetoresistance effect, and magnetoresistance sensors are made using this effect.

In 1857, Thomson discovered the anisotropic magnetoresistance effect of permalloy. For ferromagnetic metals with anisotropic characteristics, the change in magnetoresistance is related to the angle between the magnetic field and the current. Common examples of such metals include iron, cobalt, nickel, and their alloys.

When the external magnetic field is at zero degrees to the built-in magnetic field of the magnet, the resistance does not change with the external magnetic field; however, when there is a certain angle between the external magnetic field and the built-in magnetic field, the internal magnetization vector of the magnet will shift, reducing the film’s resistance. This characteristic is referred to as the anisotropic magnetoresistive effect (Anisotropic Magnetoresistive Sensor, abbreviated as AMR). The effect of the magnetic field is shown in the diagram below.

Understanding Magnetic Sensors

AMR Effect of Permalloy

Understanding Magnetic Sensors

Relationship Between Magnetoresistance Change and Angle Change

The resistance R of the thin film alloy will change with angle variation, and the relationship between resistance and magnetic field characteristics is nonlinear, with each resistance not corresponding uniquely to an external magnetic field value. From the above diagram, we can see that when the current direction is parallel to the magnetization direction, the sensor is most sensitive. When the current direction and magnetization direction form a 45-degree angle, the magnetoresistor generally operates near the linear region of the graph, allowing for linear output characteristics.
The basic structure of AMR magnetic sensors consists of four magnetoresistors forming a Wheatstone bridge. The power supply is Vb, and the current flows through the resistors. When a bias magnetic field H is applied to the bridge, the magnetization directions of the two opposing resistors rotate towards the current direction, increasing their resistance values; while the magnetization directions of the other two opposing resistors rotate in the opposite direction to the current, decreasing their resistance values. By testing the output differential voltage signal at the two output ends of the bridge, the external magnetic field value can be obtained.

Understanding Magnetic SensorsUnderstanding Magnetic Sensors

Equivalent Circuit of AMR Magnetic Sensors

The advantages of Anisotropic Magnetoresistance (AMR) technology are as follows:
1. The optimal performance magnetic field range of Anisotropic Magnetoresistance (AMR) technology is centered around the Earth’s magnetic field, providing a large operational space for sensor applications based on the Earth’s magnetic field, without the need to add auxiliary means like magnetic concentrators as with Hall devices.
  
2. Anisotropic Magnetoresistance (AMR) technology is the only verified semiconductor process technology that can achieve a directional measurement accuracy of one degree in the Earth’s magnetic field. Other technologies that can achieve the same accuracy cannot be integrated with semiconductor processes. Therefore, AMR can be integrated with CMOS or MEMS on the same silicon chip while providing sufficient accuracy.
  
3. AMR technology requires only one layer of magnetic film, with a simple process and low cost, not requiring expensive manufacturing equipment, offering cost advantages.
  
4. AMR technology has high frequency, low noise, and high signal-to-noise ratio characteristics, with no limitations in various applications.
AMR magnetic sensors can effectively sense weak magnetic field measurements within the Earth’s magnetic field range, producing various displacement, angle, and speed sensors, various proximity switches, and isolation switches to detect ferromagnetic objects like airplanes, trains, and cars. Other applications include compasses in various navigation systems, hard disk drives in computers, magnetic card machines, rotary position sensing, current sensing, drilling orientation, linear position measurement, yaw rate sensors, and head tracking in virtual reality.
Giant Magnetoresistance (GMR) Sensors
Compared to Hall (Hall) sensors and Anisotropic Magnetoresistance (AMR) sensors, Giant Magnetoresistance (GMR) sensors are much younger! This is because the discovery of the GMR effect occurred more than 100 years after the Hall Effect and AMR effect.
In 1988, German scientist Peter Grünberg discovered a special phenomenon: very weak magnetic changes could lead to significant changes in the resistance of magnetic materials. At the same time, French scientist Albert Fert found that weak magnetic field changes could cause sharp changes in resistance in iron-chromium multilayer resistors, with changes in magnitude being several times higher than usual. Fert and Grünberg shared the Nobel Prize in Physics in 2007 for their discovery of the Giant Magnetoresistance effect.
For ordinary magnetic metals, the change in resistivity under magnetic field and non-magnetic field conditions is 1% to 3%, but for multilayer films composed of ferromagnetic/non-magnetic/ferromagnetic metals, it can reach 25% at room temperature, and even more pronounced at low temperatures, which is the origin of the name Giant Magnetoresistance effect.

Understanding Magnetic Sensors

GMR and AMR Resistivity Changes Under External Magnetic Field

The term “giant” to describe this type of magnetoresistance effect comes not only from its apparent characteristics but also from its formation mechanism being different. Conventional magnetoresistance arises from the direct action of the magnetic field on the motion of electrons, presenting anisotropic magnetoresistance, which is related to the relative orientation of magnetization strength and current. In contrast, GMR magnetoresistance is isotropic and is fundamentally unrelated to the relative orientation of magnetization strength and current.

The Giant Magnetoresistance effect depends solely on the relative orientation of the magnetic moments of adjacent magnetic layers; the external magnetic field merely serves to alter the relative orientation of the magnetic moments of adjacent ferromagnetic layers. Furthermore, the GMR effect has significant implications for further exploration of new physics—such as tunneling magnetoresistance effect (TMR: Tunneling Magnetoresistance), spintronics, and new sensor technologies.

The first commercial application of the GMR effect was in 1997, when IBM launched hard disk data reading heads. To date, GMR technology has become the standard technology in almost all computers, digital cameras, and MP3 players worldwide.
Material Structure of GMR Sensors
The materials that exhibit the GMR effect mainly include multilayer films, granular films, nanoparticle alloy films, magnetic tunnel junctions, and ultra-Giant Magnetoresistance films. Among them, the spin valve-type multilayer film structure is widely used in current GMR magnetic sensors.
The spin valve mainly consists of four layers: a free layer (FM, ferromagnetic material), an isolation layer (NM, non-magnetic material), a pinning layer (FM), and an antiferromagnetic layer (AF).

Understanding Magnetic Sensors

Basic Structure of Spin Valve GMR Sensors

GMR magnetic sensors consist of four giant magnetoresistors forming a Wheatstone bridge structure, which can reduce the influence of the external environment on the stability of sensor output and increase sensor sensitivity. When the magnetic moments of adjacent magnetic layers are parallel, the two FM/NM interfaces exhibit different resistance states, one interface being in a high resistance state and the other in a low resistance state, allowing conduction electrons of the same spin to move freely within the crystal, resulting in a low resistance state for the device; conversely, when the magnetic moments of adjacent magnetic layers are anti-parallel, the conduction electrons of both spin states encounter strong scattering when passing through a magnetic layer aligned with their spin direction and then through another magnetic layer aligned in the opposite direction, preventing any spin state of electrons from crossing the FM/NM interface, resulting in a high resistance state for the device.

Understanding Magnetic Sensors

Equivalent Circuit Diagrams Under Parallel and Anti-Parallel Magnetic Fields

GMR magnetic sensors were commercialized later than Hall sensors and AMR magnetic sensors, with relatively complex manufacturing processes and higher production costs. However, they have advantages such as high sensitivity, the ability to detect weak magnetic fields, and minimal temperature effects on device performance, resulting in stable market share. GMR magnetic sensors are involved in consumer electronics, industry, defense, and medical biology.
Tunneling Magnetoresistance (TMR) Sensors

As early as 1975, Julliere observed the TMR (Tunnel Magneto-Resistance) effect in Co/Ge/Fe magnetic tunnel junctions (MTJs). However, this discovery did not attract much attention at the time. In the subsequent decades, research progress on the TMR effect was slow. It was not until in-depth studies of the GMR effect that the TMR effect, also part of spintronics, began to gain attention. In 2000, the discovery of MgO as a tunnel insulator provided an opportunity for the development of TMR magnetic sensors.

In 2001, Butler and Mathon made theoretical predictions that using iron as the ferromagnetic material and MgO as the insulator, the tunneling magnetoresistance could reach several percent. In the same year, Bowen et al. first experimentally demonstrated the TMR effect in magnetic tunnel junctions (Fe/MgO/FeCo). In 2008, the team of S. Ikeda and H. Ohno from Tohoku University found that the resistivity change in the magnetic tunnel junction CoFeB/MgO/CoFeB reached 604% at room temperature and exceeded 1100% at 4.2K. The TMR effect’s significant resistivity change has led to increased interest in its research and product development.

TMR devices have only recently begun industrial applications as new types of magnetic resistance effect sensors, utilizing the tunneling magnetoresistance effect of magnetic multilayer materials to sense magnetic fields, exhibiting greater resistance change rates compared to previously discovered and practically applied AMR and GMR devices. We commonly refer to TMR devices as magnetic tunnel junctions (MTJs), which offer better temperature stability, higher sensitivity, lower power consumption, and better linearity, eliminating the need for additional magnetic concentrator structures compared to Hall devices and additional set/reset coil structures compared to AMR devices.
Material Structure and Principles of TMR Magnetic Sensors

From the perspective of classical physics, the sandwich structure of ferromagnetic layer (F1) + insulating layer (I) + ferromagnetic layer (F2) cannot achieve electron tunneling through the magnetic layers, but quantum mechanics perfectly explains this phenomenon. When the magnetization directions of the two ferromagnetic layers are parallel, most electrons of the majority spin band can enter the empty states of the majority spin band in the other magnetic layer, while some electrons of the minority spin band can also enter the empty states of the minority spin band in the other magnetic layer, resulting in a larger overall tunneling current, putting the device in a low-resistance state;

When the magnetization directions of the two magnetic layers are anti-parallel, the situation is reversed: most electrons of the majority spin band will enter the empty states of the minority spin band in the other magnetic layer, while some electrons of the minority spin band will enter the empty states of the majority spin band in the other magnetic layer, leading to a smaller tunneling current, putting the device in a high-resistance state.

It can be seen that the tunneling current and tunneling resistance depend on the relative orientation of the magnetization strengths of the two ferromagnetic layers; when the magnetization direction changes, the tunneling resistance changes, hence the term tunneling magnetoresistance effect.

Understanding Magnetic Sensors

TMR Dual Current Model Under Parallel and Anti-Parallel Magnetization Directions

TMR devices have only recently begun industrial applications as new types of magnetic resistance effect sensors, utilizing the tunneling magnetoresistance effect of magnetic multilayer materials to sense magnetic fields, exhibiting greater resistance change rates compared to previously discovered and practically applied AMR and GMR devices. We commonly refer to TMR devices as magnetic tunnel junctions (MTJs), which offer better temperature stability, higher sensitivity, lower power consumption, and better linearity, eliminating the need for additional magnetic concentrator structures compared to Hall devices and additional set/reset coil structures compared to AMR devices.
The following table compares the technical parameters of Hall devices, AMR devices, GMR devices, and TMR devices, providing a clearer and more intuitive view of the advantages and disadvantages of various technologies.

Understanding Magnetic Sensors

Comparison of Technical Parameters of Hall Devices, AMR Devices, GMR Devices, and TMR Devices

As the next generation of GMR devices, TMR (MTJ) devices have completely replaced GMR devices and are widely used in the field of hard disk magnetic heads. It is believed that TMR magnetic sensor technology will develop and contribute significantly in industrial, biosensing, and magnetic random access memory (MRAM) fields.
The development of magnetic sensors peaked in the 1970s and 1980s. The 1990s marked the maturation and perfection of these developed magnetic sensors.

Understanding Magnetic Sensors

The application of magnetic sensors is very broad, playing an important role in the national economy, national defense construction, science and technology, and medical health, becoming a major branch of modern sensor industry. They are increasingly important in traditional industry applications and transformations, resource exploration and comprehensive utilization, environmental protection, bioengineering, and intelligent traffic control.

Source: Sensor Technology

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Understanding Magnetic Sensors
Understanding Magnetic Sensors

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